you don't believe the Kia technicians take on the battery being cited as the main reason either - you throw up conditions necessary for the system to work but offer no valid reason for the failures other than these conditions not being met by the conditional criteria ...the single biggest reason why batteries continually fall below optimum and creates the resultant typical customer response from KIA dealers , which is to charge the battery (usual short term fix because the underlying prob;em ie insufficient charge being generated to maintain optimum performance
Why is it the case that in almost every case the stop/start works after a battery being charged up - what strange set of the criteria conditions are suddenly and miraculously met that weren't being met before this divine intervention
Based on that I will reiterate my assertion that regardless of technical jargon which I too could regurgitate - I hold the base problem to be an inherent shortfall of the alternator /battery charging system to maintain the battery optimum level .
I lost you at
"the single biggest reason why batteries continually fall below optimum and creates the resultant typical customer response from KIA dealers" it does not appear to be a complete sentence.
I do not believe there is anything wrong with the charging system, (Which according to Kia includes ECM, Battery, Alternator, Starter, Instrument Cluster, Ignition switch or start/stop button, Battery sensor, alternator regulator)
According to Kia the system is designed to operate as follows:
The charging system includes a battery, an alternator with a built-in regulator, and the charging indicator light and wire. The Alternator has eight built-in diodes, each rectifying AC current to DC current. Therefore, DC current appears at alternator "B" terminal.
In addition, the charging voltage of this alternator is regulated by the battery voltage detection system. The main components of the alternator are the rotor, stator, rectifier, capacitor brushes, bearings and V-ribbed belt pulley. The brush holder contains a built-in electronic voltage regulator.
Kia description of the Alternator Management System
Alternator management system controls the charging voltage set point in order to improve fuel economy, manage alternator load under various operating conditions, keep the battery charged, and protect the battery from over-charging. ECM controls generating voltage by duty cycle (charging control, discharging control, normal control) based on the battery conditions and vehicle operating conditions.
The system conducts discharging control when accelerating a vehicle. Vehicle reduces an alternator load and consumes an electric power from a battery.
The system conducts charging control when decelerating a vehicle. Vehicle increases an alternator load and charges a battery.
Kia's Alternator Specifications:
Rated voltage 13.5V , 180A
Speed in use 0 - 18,000rpm
Voltage regulator IC Regulator built in type
Default regulated voltage (V) [COM terminal] 14.09 - 14.91 (-35°C), 13.96 - 15.04 (140°C)
So the default regulated voltage output of the alternator (depending on temperature) is between 13.96v and 15.04v (14.5v mid range). which is fine for charging a 12v vehicle battery.
You keep concluding a shortfall in the charging and profess it needs to be higher so as to fast charge the battery, unfortunately this would excessively overcharge the battery and lead to at best early battery life failure or at worst a battery explosion.
My suspicion is the reason the ISG does not reliably work is because its a self defeating system.
It abuses the battery by stopping & starting the engine over and over. Starting a car is the deepest discharge mode for a car battery.
ISG monitors battery performance and disables it self when it detects low battery capacity (a condition it causes), which if unresolved will lead to failure to start the car (dead battery). Monitoring continues and when the battery is sufficiently recharged ISG begins this asinine cycle again. Deep discharge the battery multiple times by stopping/starting the engine till the monitor detects it has abused the battery enough and ISG disables itself.
I don't believe I could think of a better system to deliberately destroy batteries in the name of MPG.
The ISG system is stupid, its a marketing gimmick (because of how car MPG is tested & specified) that allows manufacturers to claim better MPG numbers on the big yellow sticker.
What ISG saves in gas is likely significantly outweighed by the fuel needed to mine or recycle lead, make sulfuric acid, manufacture plastic battery cases, run the manufacturing plant to build the batteries and destroy or recycle the dead batteries.
Batteries are not cheap how much is the gas savings over 3 years, hopefully enough to pay for an expensive new battery.
Your suggested solution of increasing the charge rate to the battery so ISG can deep discharge it more often would destroy batteries faster due to overcharging and promoting more ISG discharge cycles. Tens of thousands of KIA drivers should be happy when ISG stops working, its saving their battery from an early grave.